RM3090E _59 Vehicle Exterior _008792 WINDOW / GLASS _0050081 BACK DOOR GLASS A

WINDOW / GLASS  BACK DOOR GLASS  REMOVAL  


PROCEDURE

Hide 68131 10.REMOVE BACK DOOR GLASS

a.
E268581C02
1.99,0.135 2.302,0.292 0.313,0.156 10 *a
*a Cut


Using a knife, cut off the moulding as shown in the illustration.

HINT:

Do not damage the body with the knife.



b.

Remove the remaining moulding.


c.

Disconnect the rear window defogger connector.


d.
E268584C01
0.594,2.896 0.594,2.479 true 2.792,2.906 2.792,2.49 true 0.417,4.167 0.417,3.75 true 2.031,3.365 2.031,2.948 false 1.365,3.354 1.365,2.938 false 2.25,3.75 2.25,4.083 false 1.667,0.667 1.667,0.25 true 1.604,0.083 1.917,0.24 0.313,0.156 10 *1 2.74,2.344 3.052,2.5 0.313,0.156 10 *2 0.542,2.333 0.854,2.49 0.313,0.156 10 *3 1.302,3.396 1.615,3.552 0.313,0.156 10 *4 0.385,4.188 0.698,4.344 0.313,0.156 10 *5 1.979,3.396 2.292,3.552 0.313,0.156 10 *4 2.208,4.125 2.521,4.281 0.313,0.156 10 *5
*1 Protective Tape
*2 No. 1 Window Glass Spacer
*3 No. 2 Window Glass Spacer
*4 Back Door Glass Spacer
*5 Piano Wire


Apply protective tape to the outer surface of the vehicle body to prevent scratches.

NOTICE:

When separating the back door glass from the vehicle, be careful not to damage the vehicle paint or interior/exterior ornaments.



e.

From the interior, insert a piano wire between the vehicle body and back door glass as shown in the illustration.


f.

Tie objects that can serve as handles (for example, wooden blocks) to both wire ends.


g.
E268585C01
1.771,0.813 2.104,0.229 true 1.74,0.583 2.073,0.25 true 2.115,0.156 2.427,0.313 0.313,0.156 10 *1
*1 Matchmark


Place matchmarks over the glass and vehicle body at the locations indicated in the illustration.

HINT:

Matchmarks do not need to be placed if the glass is not going to be reused.



h.

Cut through the adhesive by pulling the piano wire around the back door glass.

NOTICE:

Leave as much adhesive on the vehicle body as possible when removing the back door glass.



i.

Using suction cups, remove the back door glass.


Hide 75575D 11.REMOVE BACK WINDOW LOWER MOULDING

E271072C01
0.063,0.063 0.375,0.219 0.313,0.156 10 *A
*A Back Side


a.

When reusing the back door glass:

i.

Using a scraper, remove the back door window lower moulding.

NOTICE:
·

Be careful not to damage the back door glass.


·

Be sure to replace the back door window lower moulding with a new one.





Hide 75574B 12.REMOVE BACK WINDOW OUTSIDE MOULDING LH

E271071C02
0.052,0.052 0.365,0.208 0.313,0.156 10 *A
*A Back Side


a.

When reusing the back door glass:

i.

Using a scraper, remove the back door window outside moulding LH.

NOTICE:
·

Be careful not to damage the back door glass.


·

Be sure to replace the back door window outside moulding LH with a new one.





Hide 75573C 13.REMOVE BACK WINDOW OUTSIDE MOULDING

HINT:

Use the same procedure described for the LH side.


Hide 62785F 14.REMOVE BACK DOOR GLASS SPACER

a.

When reusing the back door glass:

i.
E268588C02
1.135,0.875 1.135,1.042 true 2.385,0.875 2.385,1.042 true 0.052,0.042 0.365,0.198 0.313,0.156 10 *A 1.094,1.073 1.406,1.229 0.313,0.156 10 *1 2.323,1.063 2.635,1.219 0.313,0.156 10 *1
*A Back Side
*1 Back Door Glass Spacer


Using a scraper, remove the back door glass spacer.

NOTICE:
·

Be careful not to damage the back door glass.


·

Be sure to replace the back door glass spacer with a new one.





Hide 64818B 15.REMOVE NO. 1 BACK DOOR GLASS SPACER

a.

When reusing the back door glass:

i.
E268589C02
1.25,1.125 1.25,1.625 false 1.198,1.667 1.51,1.823 0.313,0.156 10 *1 0.083,0.063 0.396,0.26 0.313,0.198 10 *A
*A Back Side
*1 Back Door Glass Spacer


Using a scraper, remove the No. 1 back door glass spacer.

NOTICE:
·

Be careful not to damage the back door glass.


·

Be sure to replace the No. 1 back door glass spacer with a new one.





Hide 64819 16.REMOVE NO. 2 BACK WINDOW GLASS SPACER

HINT:

Use the same procedure described for the other side.


Hide 68131 17.CLEAN BACK DOOR GLASS

E268586

a.

Clean the outer edge of the back door glass with non-residue solvent.

NOTICE:
·

Do not touch the back door glass surface after cleaning it.

·

Be careful not to damage the glass.

·

Even if using a new back door glass, clean the back door glass with non-residue solvent.




Hide 18.CLEAN VEHICLE BODY

E268587C01
2.365,1.052 2.531,0.719 false 0.667,1 0.833,0.667 false 2.333,1.219 2.333,1.552 false 0.667,1.25 0.667,1.583 false 0.792,0.5 1.104,0.656 0.313,0.156 10 *1 0.625,1.604 0.938,1.76 0.313,0.156 10 *2 2.302,1.594 2.615,1.75 0.313,0.156 10 *2 2.5,0.552 2.813,0.708 0.313,0.156 10 *1
*1 Adhesive
*2 Vehicle Body


a.

Using a scraper, remove the moulding and adhesive from the back door glass.


b.

Clean and shape the contact surface of the vehicle body.

i.

On the contact surface of the vehicle body, use a knife to cut away excess adhesive as shown in the illustration.

HINT:

Leave as much adhesive on the vehicle body as possible.


NOTICE:

Be careful not to damage the vehicle body.



ii.

Clean the contact surface of the vehicle body with cleaner.

HINT:

Even if all the adhesive has been removed, clean the vehicle body.